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Free Books / Crafts / Boy Mechanic Vol1 / | ![]() |
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Cutting Circular Holes In Thin Sheet Metal |
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This section is from the book "The Boy Mechanic Vol. 1", by Popular Mechanics Co.. Also available from Amazon: 700 Things for Boys to Do.
In arts and crafts work, occasion often arises to cut a perfectly circular hole in sheet copper or brass. To saw and file it out takes time and skill. Holes up to 3 in. in diameter can be cut quickly and accurately with an ordinary expansive bit.
Fasten the sheet metal to a block of wood with handscrews or a vise. Punch a hole, with a nail set or punch, in the center of the circle to be cut, large enough to receive the spur of the expansive bit. A few turns of the brace will cut out the circle and leave a smooth edge. --Contributed by James T. Gaffney, Chicago.
 
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