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XXIII. Kites. Part 3. The Boxes |
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This section is from the book "Things To Make", by Archibald Williams. Also available from Amazon: Things to Make.
Cut off 2 yards 8 inches of material quite squarely, fold down the middle, crease, and cut along the crease. This gives two pieces 80 by 15 inches.
Double-stitch tape along the edges of each piece.
Lay the ends of a piece together, tapes inside, and stitch them together half an inch from the edge. Bring a rod up against the stitching on the inside, and calculate where to run a second row of stitching parallel to the first, to form a pocket into which the rod will slip easily but not loosely. (See Fig. 119, a.)
Remove the rod and stitch the row.
Now repeat the process at the other end of the folded piece. The positions of the other two rod pockets must be found by measuring off 15 inches from the inner stitching of those already made. (Be careful to measure in the right direction in each case, so that the short and long sides of the box shall be opposite.) Fold the material beyond the 15-inch lines to allow for the pockets and the 1/2-inch "spare," and make the two rows of stitching.
Repeat these operations with the second strip of material, and you will have prepared your two boxes, each measuring, inside the pockets, 15 by about 20 inches. (See Fig. 119.)
Now cut out the wings in accordance with the dimensions given in Fig. 120. Each is 47-1/2 inches long and 15 inches across at the broadest point. It is advisable to cut a pattern out of brown paper, and to mark off the material from this, so arranging the pattern that the long 47-1/2-inch side lies on a selvedge. [The edge of a fabric that is woven so that it will not fray or ravel.]
Double stitch tapes along the three shorter sides of each wing, finishing off the threads carefully. Then sew the wings to what will be the back corners of the boxes when the kite is in the air--to the "spares" outside the rod pockets of a long side.
Take your needle and some strong thread, and make all corners at the ends of pockets quite secure. This will prevent troublesome splitting when the kite is pulling hard.
Sew a brass ring to each of the four wing angles, AA, BB, at the back, and as many on the front of the spares of the rod pockets diagonally opposite to those to which the wings are attached, halfway up the boxes. These rings are to take the two stretchers in each box.
Slip four rods, after rounding off their ends slightly,
The cutting and arrangement of the stretchers and the holes for the same require some thought. Each stretcher lies behind its wing, passes in front of the rod nearest to it, and behind that at the corner diagonally opposite. (See Fig. 119.) The slits through which it is thrust should be strengthened with patches to prevent ripping of the material.
Two persons should hold a box out as squarely as possible while a stretcher is measured. Cut a nick 3/8 inch deep in one end of the stretcher, and pass the end through the fabric slits to the ring not on the wing. Pull the wing out, holding it by its ring, and cut the stretcher off 1 inch from the nearest point of the ring. The extra length will allow for the second nick and the tensioning of the material. Now measure off the second stretcher by the first, nick it, and place it in position. If the tension seems excessive, shorten the rods slightly, but do not forget that the fabric will stretch somewhat in use.
Make the stretchers for the second box, and place them in position. The wings ought to be pretty taut if the adjustments are correct, but should they show a tendency to looseness, a third pair of stretchers of light bamboo may be inserted between the other two, being held up to the rods by loops of tape. In order to be able to take up any slackness, the wing end of each stretcher may be allowed to project a couple of inches, and be attached by string to the near ring, as described on p. 271. The bridle to which the flying string is attached is made up of four parts, two long, two short, paired exactly as regards length. These are attached to eyes screwed into the front rods three inches below the tops of the boxes. Adjustment is made very easy if a small slider is used at the kite end of each part. These sliders should be of bone or some tough wood, and measure 1 inch by 3/8 inch. The forward ends of the bridle are attached to a brass ring from which runs the flying string.
It is advisable to bind the stretchers with strong thread just behind the notches to prevent splitting, and to loosen the stretchers when the kite is not in use, to allow the fabric to retain as much as possible of its elasticity.
The area of the kite affected by wind is about 14 square feet; the total weight, 1-1/2 lb. The cost of material is about 2s.
Fig. 119. Plan of box kite with rear wings. through the pockets of both boxes, and secure them by sewing the ends of the pockets and by the insertion of a few small tacks. These rods will not need to be removed.
The experience gained from making the kite described may be used in the construction of a larger kite, six or more feet high, with boxes 30 by 22 by 22 inches, and wings 24 inches wide at the broadest point. If a big lift is required, or it is desired to have a kite usable in very light breezes, a second pair of wings slightly narrower than those at the back may be attached permanently to the front of the boxes, or be fitted with hooks and eyes for use on occasion only. (Fig. 121.) In the second case two sets of stretchers will be needed.
If all free edges of boxes and wings are cut on the curve, they will be less likely to turn over and flap in the wind; but as the curvature gives extra trouble in cutting out and stitching, the illustrations have been drawn to represent a straight-edged kite.
Fig. 120. Wing for box kite.
The plain stick which small children flying small kites on short strings find sufficient for winding their twine on is far too primitive a contrivance for dealing with some hundreds of yards, may be, of string. In such circumstances one needs a quick-winding apparatus. A very fairly effective form of winder, suitable for small pulls, is illustrated in Fig. 122.
Select a sound piece of wood, 3/8-inch thick, 5 inches wide, and about 1 foot long. In each end cut a deep V, the sides of which must be carefully smoothed and rounded with chisel and sandpaper. Nail a wooden rod, 15 inches long and slightly flattened where it makes contact, across the centre of the board, taking care not to split the rod, and clinch the ends of the nails securely. The projecting ends of the rods are held in the hands while the string runs out. The projecting piece, A, which must also be well secured, is for winding in. The winding hand must be held somewhat obliquely to the board to clear the spindle. Winding is much less irksome if a piece of tubing is interposed between the spindle and the other hand, which can then maintain a firm grip without exercising a braking effect.
This kind of winder is unsuited for reeling in a string on which there is a heavy pull, as the hands are working at a great disadvantage at certain points of a revolution.
A far better type is shown in Figs. 123 and 124.
Select a canister at least 6 inches in diameter, and not more than 6 inches long, with an overlapping lid. Get a turner to make for you a couple of wooden discs, 3/8 inch thick, and having a diameter 2 inches
Fig. 121. Box kite with front and back wings.
greater than that of the tin. Holes at least 3/8 inch across should be bored in the centre of each. Cut holes 1 inch across in the centre of the lid and the bottom of the canister, and nail the lid concentrically to one disc, the canister itself to the other. Then push the lid on the tin and solder them together. This gives you a large reel. For the spindle you will require a piece of brass tubing or steel bar 1 foot long and large enough to make a hard driving fit with the holes in the wood. Before driving it in, make a framework of 3/4-inch strip iron (Fig. 123), 3/32 or 1/8 inch thick, for the reel to turn in. The width of this framework is 1 inch greater than the length of the reel; its length is twice the diameter of the canister. Rivet or solder the ends together. Halfway along the sides bore holes to fit the spindle.
Make a mark 1 inch from one end of the spindle, a second l/8 inch farther away from the first than the length of the reel. Drill 3/16-inch holes at the marks. Select two wire nails which fit the holes, and remove their heads. Next cut two 1/4-inch pieces off a tube which fits the spindle. The reel, spindle, and framework are now assembled as follows:
Push the end of the spindle which has a hole nearest to it through one of the framework holes, slip on one of the pieces of tubing, drive the spindle through the reel until half an inch projects; put on the second piece of tubing, and continue driving the spindle till the hole bored in it shows. Then push the nails half- way through the holes in the spindle, and fix them to the ends of the reel by small staples. A crank is made out of 1/2-inch wood (oak by preference) bored to fit the spindle, to which it must be pinned. A small wooden handle is attached at a suitable distance away. If there is any fear of the wood splitting near the spindle, it should be bound with fine wire. An alternative method is to file the end of the spindle square, and to solder to it a piece of iron strip in which a square hole has been made to fit the spindle. The crank should be as light as is consistent with sufficient strength, and be balanced so that there shall not be unpleasant vibration when the string runs out fast, and of course it must be attached very securely to the spindle.
What will be the front of the framework must be rounded off on the top edge, which has a wire guide running parallel to it (Fig. 123) to direct the string on to the reel; and into the back are riveted a couple of eyes, to which are attached the ends of a cord passing round the body, or some stationary object.
A pin should be provided to push into a hole at one end of the reel and lock the reel by striking the framework, and it will be found a great convenience to have a brake for controlling the reel when the kite is rising. Such a brake is easily fitted to the side of the frame, to act on the left end of the reel when a lever is depressed by the fingers. There should be a spring to keep it off the reel when it is not required. The diagrams show where the brake and brake lever are situated.
Fig. 122. Simple string winder for kite.
To obtain great elevations a fine wire (piano wire 1/32 inch in diameter) is generally used, but to protect the user against electric shocks the wire must be connected with an "earthed" terminal, on the principle of the lightning conductor.
Fig. 123. Plan of string-winding drum, frame, and brake.
Fig. 124. End view of string winder, showing brake and lever.
Fig. 125. String winder in operation.
 
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