This section is from the book "Amateur Work Magazine Vol6". Also available from Amazon: Amateur Work.
The method of drilling holes in glass plates is to take an old twist drill, see that it is properly sharpened, and harden it by beating the point to a cherry red over a gas flame, and quench in ordinary soldering "acid," that is, chloride of zinc solution. Use this drill in the ordinary way in a bit brace or hand drill, lubricating the point with turpentine. A quarter-inch hole is very easily made in this way. Then take a medium coarse rat-tail file, moistened with turpentine, and the hole may be enlarge to required size in a few minutes. Care should be taken not to get the file stuck in the hole while it is still small.
Try this on a waste piece of glass first. If the drill gets dull it must be ground and then hardened again.
 
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