This section is from "Scientific American Supplement". Also available from Amazon: Scientific American Reference Book.
By THOMAS FLETCHER, F.C.S.
Gas, as a fuel, is an absolute necessity to the economical carrying out of many commercial processes. It is often used in the crudest and most costly way; a burner may be perfect for one purpose, yet exceedingly wasteful for another, and however good it may be, an error of judgment in its application may lead to its total condemnation. An excess of chimney draught, in cases where a flue is necessary, may pull in sufficient excess of cold air to almost neutralize the whole power of the burner, unless a damper is used with judgment. With solid fuel, an excess of draught causes more fuel to be burnt, but with gas the fuel is adjusted and limited; there is no margin or store of fuel ready to combine with the excess of air, which, therefore, lowers the amount of work done by its cooling power. The power of any burner, for any specified purpose, depends not only on its perfection, but to a far greater extent on the difference in the temperature of the flame and of the object to be heated. For instance, if a bright red heat is required, it is not possible to obtain this temperature economically with any burner working without an artificial blast of air; the difference between the temperature of the flame and that of the object heated is too little to enable the heat to be taken up freely or quickly, and the result is a large loss of costly fuel.
If we want to obtain high temperatures economically, an artificial blast of air is necessary, and the heavier the pressure of air, the greater the economy. On the contrary, low temperatures and diffused heat are obtained best by flames without any artificial air supply.
For such purposes as ovens, disinfecting chambers, japanners' stoves, founders' core drying, and similar requirements the best results are obtained by a number of separate jets of flame at the lowest part of the inclosed space, and the use of either illuminating or blue flames is a matter of no importance, as the total amount of heated air from either character of flame is the same. If there is any preference, it may be given to illuminating flames, as the proportion of radiant heat is greater, and this makes the average temperature of the inclosed space more equal; but on the other hand, may be considered the greater liability of the very fine holes, necessary for illuminating flames, to be choked with dust and dirt. This may, to a great exent, be obviated by using very small union jets, and setting them horizontally, so as to make a flat horizontal sheet of flame. Burners placed this way are practically safe from the interference of falling dust or dirt, but not from splashes. Falling dirt or splashes must always be considered in the arrangement of any burners, and the ventilation must be no greater than is absolutely necessary for the required work.
In cooking, this limit of ventilation may be exceeded, as most things are better cooked with a free ventilation, the extra cost of fuel being well compensated for by the better quality of the result.
The air in an oven or inclosed space heated by flames inside is similar in character to highly superheated steam. It contains a large proportion of moisture, and yet has the power of drying any substance which is heated to near its own temperature. A mass of cold metal placed in the oven is instantly bedewed with moisture, which dries up as the temperature of the metal rises. This is, for many purposes, an objection, and the remedy is to close the bottom of the oven and place burners underneath. If for drying purposes and a current of air is necessary, the simplest way is to place in the bottom of oven the a number of tubes hanging downward in such a position that the heat of the flame acts both on the bottom of the oven and the sides of the tubes, which, of course, must be long enough for the lower opening to be well below the level of the flame. The exit may be at any level, but for drying purposes it is better at the top, and it should be controlled by a damper to prevent cooling by excessive currents of air.
If not otherwise objectionable, the arrangement of flames inside the oven is far the most economical in use.
Where an oven or drying chamber is used continuously, it should be jacketed with slag wool or boiler composition, but for many purposes this is no advantage. As an example both ways, I will instance the drying of founders' cores where there is only one blow per day. The cores of an ordinary foundry can be dried by gas in a common sheet iron even in about half an hour; any accumulation of heat after that time would be useless, and a jacketed oven would be of no advantage.
For the disinfection of clothes in vagrant wards and hospitals for infectious diseases, on the contrary, a continued heat is necessary, and in this case the accumulation of reserve heat, which takes place slowly in a jacketed oven, becomes of value, as the gas can be turned low or out, and the ventilators closed, insuring a more complete disinfection with a much smaller gas consumption. Where an oven or heated chamber is much used for periods of over half an hour at once, a non-conducting casing pays well by reduced gas consumption.
For albumen and glue drying, leather enameling, tobacco drying, and purposes where a large space has to be very slightly and equally warmed when the weather is unfavorable, steam-pipes are generally used, but, not being always available, an exceedingly good arrangement may be made by placing at intervals in the room gas burners, of any construction, close to the floor, and surrounded with a sheet-iron cylinder, say 2 ft. or 3 ft. high. The top of these cylinders must be connected throughout with a fairly large flue, which will take the products of combustion from the whole, and this flue must be carried either horizontally, or with a slight rise, so as to utilize all the waste heat. The reason for having a number of stoves at intervals is that the heat in a flue will not carry, for any useful purpose, more than about 8 ft. or 10 ft., and a single stove would give an irregular temperature in any except a very small room. If all are not used at once, the flues of those not in use may be closed by a damper to prevent down draught.
 
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