This section is from "Scientific American Supplement". Also available from Amazon: Scientific American Reference Book.
The rainfall during three years in the mountains averaged 49 inches annually, while the medium in the same period did not exceed 20 inches in the plains beneath. The height of the reservoir above the tailing, or Yuba River, is 393 feet: and the height of the head above the floor, or outlet sluice-tunnel, of the Blue Gravel Mining Company was 197 feet.
The exact quantity of water required to wash every class of gravel is difficult to estimate, but no quantity or pressure would be excessive if properly arranged. The measurement of water is effected by miner's inches, by allowing it to flow from the reservoir of the seller to the purchaser through a box 10 or 12 feet square, with divisions to obtain a quiet head, with a slide or opening capable of adjustment to any required measure; thus an opening of 25 inches by 2 inches, with a quiet head of 6 inches above the middle of the orifice, would give 50 inches, or about 89,259 cubic feet of water, flowing during ten hours per day, being an amount necessary for a first-class operation. The capability of the Excelsior Canal in rainy seasons reached to a delivery in twenty-four hours, to the various mining companies, of 21,120,000 cubic feet of water, or 8,000 miner's inches, and the value of the water paid for by the Blue Gravel Company in forty-three months ending November 9, 1867, was 157,261 dollars, being at the rate of 15 cents of a dollar per miner's inch; and the proportion of water used to wash down 989,165 cubic yards of gravel was 17,074,758 cubic yards, or 17¼ cubic yards of water to 1 cubic yard of gravel; and when at work the quantity of gravel daily moved was 1,298 cubic yards, and the estimated cost to move one cubic yard of gravel was 5 and 7/10 cents of a dollar.
But in the face of contingencies the Blue Gravel Company moved 1,000,000 cubic yards of gravel in four years, or at the rate of 250,000 cubic yards per annum, and the cost of washing each cubic yard stands thus:
| Cents. | |
|---|---|
| Cost of water, at 15 cents per miner's inch | 5.77 |
| Cost of labor, gunpowder, sluices, and superintendence | 16.10 |
| 21.87 | |
| Or 21¾ cents of a dollar per cubic yard. | |
Thus the gravel should contain gold to the value of 22 cents of a dollar per cubic yard to cover cost, and the value of the gravel referred to ranged from 20 to 45 cents per cubic yard; and the cost of work done in shafts and tunnels, in the said Blue Gravel Company's Mining claim, reached 100,000 dollars. But with the cost of the necessary canals paid for by the Excelsior Water Company apart, the total cost amounted to about 1,000,000 dollars, and we must note that the latter company sold water to other mining companies.
The gross yield in gold of the Blue Gravel Company in four years was 837,399 dollars, and in the year 1866 the returns from the Blue Gravel Company paid all the costs of the developments; but in 1867 assessments were paid by the owners to meet the deficiency arising from the cost of sinking two new shafts, and driving fresh tunnels on the lowest levels, which evidently contain on the bed rock the richest concentrations.
In smaller mining adventures of this description, involving less capital, large profits have been made in the gold-bearing zone treated of, by also not having invested in costly canals, which would not have repaid the latter investment; and thus it is evident that the water companies are dependent blindly on the prosperity of the miners.
I will now more minutely describe the actual mining operations. The mining ground being selected, a tunnel is projected from the nearest and most convenient ravine, so that the starting-point on the bed rock toward the face of the ravine shall approach the center of the material to be removed at a gradient of 1 in 10 to 1 in 30. The dimensions of such tunnels are usually 6 feet in width by 7 in height, and continuing in contact with the hard river-bed, for the greater ease of excavation, collection of gold, and conservation of quicksilver amalgam.
These tunnels vary in length from a few hundred feet to a mile, and some of the longer ones occupying from one to seven years in execution, at a cost of from 10 to 60 dollars per foot of frontage. The tunnel of the Blue Gravel Company, with length of 1,358 feet, cost in labor alone 70,000 dollars, but it could now be driven for 35,000 dollars, as skilled labor is cheaper now than then. The grade in this tunnel is about 12 per cent., and the end of the tunnel is designed to be 170 feet of elevation, and reaching to a point beneath the surface of the gravel which is being operated upon, and where a shaft or incline is sunk to or through the bed rock or gravel, until it intersects the tunnel.
The object of this laborious operation is obvious, as the long tunnel becomes a sluiceway, and through the whole length of which sluice boxes are laid, for the double motive of carrying off the material and saving the gold, and for this purpose a trough of strong planks is placed in the tunnel, 2½ feet wide, and with sides high enough to contain the stream. The pavement of the trough is generally laid of blocks of wood 6 inches in thickness, cut across the grain, and placed on their ends, to the width of the sluiceway. The wooden blocks are usually alternated with sections of stone pavement, the stones being set endwise, and in the interstices between the stones and wooden blocks quicksilver is distributed, and as much as 2 tons of this metal is required to charge a long sluice. The water in the canal is brought by aqueducts, or other means, to the head of the mining ground, having an elevation of 100 to 200 ft. above the lowest level of the mining ground, and is finally conveyed to it by iron pipes, sometimes sustained on a strong incline of timber.
These pipes are of sheet iron, of adequate strength, riveted at the joints, and measure from 12 to 20 inches in diameter, and communicate at the bottom with a strong prismatic box of cast-iron, on the top and sides of which are openings for the adaptation of flexible tubes, made of very strong fabric of canvas, strengthened by cording, and terminating in nozzles of metal of 2½ to 3 inches in diameter. From these nozzles the streams of water are directed against the face of the gravel to be washed, exercising incredible effectivity.
The volume of water employed varies of course with the work to be done; but it is not uncommon to see four such streams acting simultaneously on the same bank, each conveying from 100 to 600 inches of water per hour - 1,000 miner's inches being equal to 106,600 cubic feet of water per hour, constantly exerting its force under a pressure of 90 to 200 pounds to the square inch, varying with the height of the column.
Under the continuous action of this enormous force, aided by the softening power of the water, large sections of the gravelly mass are dislodged, and fall with great violence, the debris speedily disintegrating and disappearing under the resistless force of the water, and is hurried forward in the sluices to the mouth of the shaft, down which it is precipitated with the whole volume of turbid water. Bowlders of 100 to 200 lb. in weight are dislodged and shot forward by the impetuous stream, accompanied by masses of the harder cement which meet in the fall, and by the concussion from the great bowlders the crushing and pulverizing agency required is found to disintegrate it. The heavy banks, of 80 feet and upward, are usually worked in two benches, the upper never being so rich as the lower, and also less firm, and therefore worked away with greater rapidity.
The lower section is much the more compact, as this stratum on the bed rock being strongly cemented resists great pressure, and even sometimes the full force of the streams of water, until it has been loosened by gunpowder or other explosives. For this purpose adits are driven in on its foundation-point of from 40 to 70 feet and more from the face of the bank, and drifts are extended at right angles therefrom to a short distance on each side of the adit, and in these drifts a large quantity of gunpowder is placed (from 1 to 3 tons), and fired at one blast, having been previously built in with masonry. And in this manner the compact conglomerate is broken up, and then the water easily completes its work. Sometimes in the soft, upper strata the systems of tunnel is extended, as in a coal-mine, by cross alleys, leaving blocks which are afterward washed away, and then the whole mass settles, and is disintegrated under the influence of water. The wooden sluices in the tunnels already described are often made double for the convenience of "cleaning up" one of them, while the other remains in action.
The process of cleaning up is performed according to the quantity and richness of the material worked upon, at intervals of twenty to forty days, and consists in removing the pavement and blocks from the bed of the sluice, and then gathering all the amalgam of gold and rich dirt collected, and replacing the locks in the same way as at first. Advantage is taken on this occasion to reverse the position of the blocks and stones when they are worn irregularly, or substitute new ones for those which are worn through. The mechanical action of the washing process on the blocks is of course very rapid and severe, requiring complete renewal of them once in eight to ten weeks. Some miners prefer a pavement of egg-shaped stones set like a cobble-stone flooring, the gold being deposited in the interstices. Most of the sluiceways are, however, paved with rectangular wooden blocks, with or without stones as described. Standing at the mouth of one of the long tunnels in full action, any person unaccustomed to the process is struck with astonishment, amounting almost to terror, as the muddy mass sweeps onward, bearing in its course the great rolling bowlders, which add their din to the roar of the water, the whole being precipitated down a series of falls, at each of which it is caught up again by new sluices of timber, lined like the first, and so onward and downward many hundreds of feet until the level of the river is reached, at a distance of about a half mile or more from the mouth of the first tunnel.
At each of these new falls of 25 to 50 feet the process of comminution begun in the first shaft is carried on, and a fresh portion of gold obtained. Rude as this plan of saving gold appears to be, more gold is procured by it than by any other method of washing yet devised for this process of work, and the economical advantages obtained by it cannot be surpassed, as it would be impossible to handle such vast quantities of material in any other way, and we can compare the cost of washing and handling a cubic yard of auriferous gravel by it as follows:
| Dollars. | |
|---|---|
| By manual labor with the pan | 15.00 |
| By manual labor with rocker | 3.75 |
| By manual labor with the long tom | .75 |
| By the hydraulic process | .15 |
But this process, even if effective or profitable as a mining operation, may be prejudicial to the interests of the general public, if conducted on a large scale, as the vast quantity of material which it so suddenly removes is merely shifted into the shallows beneath, to be redistributed by every freshet to points lower and lower down until it reaches the sea-coast, creating bars at the mouths of rivers in its course, and changing the hydrography of harbors - as it has done with the Bay of San Francisco by its silt.
The hills behind, torn up and washed by the gold miner, are abandoned as desolate and irredeemable; and the costly canals, constructed with peculiar conveniences for mining purposes, eventually fall into disuse from being too expensive to maintain or alter for general agricultural uses. - Journal of Science.
 
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