This section is from "Scientific American Supplement". Also available from Amazon: Scientific American Reference Book.
In lighting up, certain precise rules have to be followed, in order to prevent explosion of any gas that may have accumulated in the fire box. Such explosions do often take place through negligence; but they amount simply to a puff of gas, driving smoke out through the ash-pan dampers, without any disagreeably loud report. This is all prevented by adhering to the following simple rules: First clear the spray nozzle of water by letting a small quantity of steam blow through, with the ash-pan doors open; at the same time start the blower in the chimney for a few seconds, and the gas, if any, will be immediately drawn up the chimney. Next place on the bottom of the combustion chamber a piece of cotton waste, or a handful of shavings saturated with petroleum and burning with a flame. Then by opening first the steam valve of the spray injector, and next the petroleum valve gently, the very first spray of oil coming on the flaming waste immediately ignites without any explosion whatever; after which the quantity of fuel can be increased at pleasure. By looking at the top of the chimney, the supply of petroleum can be regulated by observing the smoke. The general rule is to allow a transparent light smoke to escape, thus showing that neither too much air is being admitted nor too little.
The combustion is quite under the control of the driver, and the regulation can be so effected as to prevent smoke altogether. While running, it is indispensable that the driver and fireman should act together, the latter having at his side of the engine the four handles for regulating the fire, namely, the steam wheel and the petroleum wheel for the spray injector, and the two ash-pan door handles in which there are notches for regulating the air admission. Each alteration in the position of the reversing lever or screw, as well as in the degree of opening of the steam regulator or the blast pipe, requires a corresponding alteration of the fire. Generally the driver generally passes the word when he intends shutting off steam, so that the alteration in the firing can be effected before the steam is actually shut off; and in this way the regulation of the fire and that of the steam are virtually done together. All this care is necessary to prevent smoke, which is nothing less than a waste of fuel.
When, for instance, the train arrives at the top of a bank, which it has to go down with the brakes on, exactly at the moment of the driver shutting off the steam and shifting the reversing lever into full forward gear, the petroleum and steam are shut off from the spray injector, the ash-pan doors are closed, and if the incline be a long one, the revolving iron damper over the chimney top is moved into position, closing the chimney, though not hermetically. The accumulated heat is thereby retained in the fire-box; and the steam even rises in pressure, from the action of the accumulated heat alone. As soon as the train reaches the bottom of the incline and steam is again required, the first thing done is to uncover the chimney top; then the steam is turned on to the spray injector, and next a small quantity of petroleum is admitted, but without opening the ash-pan doors, a small fire being rendered possible by the entrance of air around the spray injector, as well as by possible leakage past the ash-pan doors. The spray immediately coming in contact with the hot chamber ignites without any audible explosion; and the ash-pan doors are finally opened, when considerable power is required, or when the air otherwise admitted is not sufficient to support complete combustion.
By looking at the fire through the sight hole it can always be seen at night whether the fire is white or dusky; in fact, with altogether inexperienced men it was found that after a few trips they could become quite expert in firing with petroleum. The better men contrive to burn less fuel than others, simply by greater care in attending to all the points essential to success. At present seventy-two locomotives are running with petroleum firing; ten of them are passenger engines, seventeen are eight-wheel coupled goods engines, and forty-five are six-wheel coupled. As might be expected, several points have arisen which must be dealt with in order to insure success. For instance, the distance ring between the plates around the firing door is apt to leak, in consequence of the intense heat driven against it, and the absence of water circulation; it is therefore either protected by having the brick arch built up against it, or, better still, it is taken out altogether when the engines are in for repairs, and a flange joint is substituted, similar to what is now used in the engines of the London and Northwestern Railway. This arrangement gives better results, and occasions no trouble whatever.
The length of line now worked with petroleum is from Tsaritsin to Burnack, 291 miles. There is a main iron reservoir for petroleum at each of the four engine sheds, namely at Tsaritsin, Archeda, Filonoff, and Borisoglebsk. Each reservoir is 66 ft. internal diameter and 24 ft. high, and when full holds about 2,050 tons. The method of charging the reservoir, which stands a good way from the line, and is situated at a convenient distance from all dwelling houses and buildings, is as follows: On a siding specially prepared for the purpose are placed ten cistern cars full of oil, the capacity of each being about ten tons. From each of these cars a connection is made by a flexible India rubber pipe to one of ten stand pipes which project 1 ft. above the ground line. Parallel with the rails is laid a main pipe, with which the ten stand pipes are all connected, thus forming one general suction main. About the middle of the length of the main, which is laid underground and covered with sawdust or other non-conducting material, is fixed a Blake steam pump. As soon as all the ten connections are made with the cistern cars, the pump is set to work, and in about one hour the whole of the cars are discharged into the main reservoir, the time depending of course upon the capacity of the pump.
 
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