This section is from "Scientific American Supplement". Also available from Amazon: Scientific American Reference Book.
The colors obtained by means of this indigo are light in shade, and the goods must be dipped several times if dark shades are required. But it is found better in practice not to attempt to dye dark shades by this process; the ordinary indigo-vat is better adapted for such work. The object of not wasting indigo is sufficiently attained by employing it for the purpose to which it is best adapted. Of course the recovered indigo may be used in the ordinary manner. I merely mention the most convenient way of disposing of it in works where only a small quantity is recovered, and which do not practice dyeing on an extensive scale.
I have now to ask you to turn to a different subject, namely, the scouring of wool, not by the usual agent, water, but by a liquid, bisulphide of carbon, made by the action of sulphur vapor on red hot coke or charcoal.
This, again, is not wholly a new process, for various attempts have been made to dissolve out the yolk, or suint, or greasy matter from unwashed wool, as it comes from the back of the sheep. Fusel oil has been patented for this purpose. Carbon disulphide has also been patented, but, as will afterward be shown, the old method of removing it from the wool injured the color and quality of the fiber, so as to make the application of this scouring agent a failure.
Wool in its unwashed state contains a considerable proportion of what is termed suint. This consists of the fatty matter exuded as perspiration from the sheep, along with, or in some form of combination with, potash derived from the grass on which the sheep feed. Suint was first investigated by Vauquelin. He obtained it by evaporating, after filtration, the water in which raw fleeces had been washed. The residue is of a brown color, and has a saline, bitter taste. On addition of an acid to its solution in water, it coagulates, and a fatty matter rises to the surface. It is, in fact, a potash soap, to a great extent containing carbonate and acetate of potash, along with chloride of potassium and lime, probably in combination also with fatty acids. It is usually mixed with sand and carbonate of lime.
In 1828, M. Chevreul, who is still alive in Paris, although nearly a century old, published an analysis of merino wool. It consisted of:
Per cent. Pure wool 31.23 Soluble _suint_ 32.74 Insoluble 8.57 Earthy matter 27.46 ------ 100.00
It is easily seen that suint forms a very important constituent of raw wool. Its proportion varies, of course, according to the nature of the pasture on which the sheep are fed, the climate, etc. Wool from Buenos Ayres, for example, contains much less than that analyzed by M. Chevreul; its amount is only 12 per cent. of the weight of the raw wool.
This suint contains always about 52 per cent. of residue when ignited. The composition of this residue is:
Per cent. Carbonate of potash 86.78 Chloride of potassium 6.18 Sulphate of potash 2.83 Silica, alumina, etc. 4.21 ------ 100.00
In 1859, MM. Maumene and Rogelet patented the use of the water in which wool has been washed as a source of potash, and at present the extraction of potash from suint is practiced in France on a large scale. The wool is washed in a systematic manner, in casks, with cold water, which runs out of the last cask with specific gravity 1.1. These washings are evaporated to dryness, and the residue is calcined in iron retorts, the gas evolved being used for illuminating purposes. The remaining cinder, consisting of a mixture of charcoal and carbonate of potash, is treated with water, whereby the latter is dissolved out. The residue left on evaporation of this water consists largely--almost entirely--of white carbonate of potash. At present there are works at Rheims, Elboeuf, Fourmier, and Vervier, which yield about 1,000 tons of carbonate of potash annually. Now, only 15,000 tons are made per annum by Leblanc's process. In 1868, 62,000 tons of wool were imported into Britain from Australia alone, and from this 7,000 to 8,000 tons of carbonate of potash might have been recovered, the value of which is £260,000. Yet it was all wasted! And this estimate does not include the fats of the suint, which are worth an even greater sum.
Now, it is evident that there is here a profitable source of economy. So far as I am aware, no work in this country saves its washings. The water all goes to pollute the nearest river.
The use of carbon disulphide has again been introduced, and it is to be hoped with better success, for methods have been devised whereby the wool is not injured by it, but is even rendered better than when scoured by the old process of washing with carbonate of soda and water, or by soap. The process is due to Mr. Thomas J. Mullings. Briefly described, it consists in exposing the wool, placed in a hydro-extractor, to the action of bisulphide of carbon; the machine is then made to revolve, and the excess of solvent is expelled, carrying with it the fatty matters; the solvent finds its way into a tank, from which it flows into a still, heated with steam; the carbon disulphide, which boils at a very low temperature, distills over, and is again ready for use, while the residue in the still consists of suint washed from the wool. To remove the last trace of carbon disulphide from the wool in the hydro-extractor, cold water is admitted, and when the wool is soaked, the machine again revolves. On expulsion of the water, the wool is ready for washing in the ordinary machines, but with cold water only instead of hot soapsuds.
The distinguishing features of Mr. Mullings' process are, method by which loss of carbon disulphide is avoided, and the extraction of that solvent by means of cold water. The apparatus consists of a hydro-extractor or centrifugal machine of special construction, fitted with a bell-shaped cover, which can be lifted into and out of position by means of a weighted lever. The rim of this cover fits into an annular cup filled with water, which surrounds the top of the machine, forming an effective seal or joint. Upon the spindle of this machine is suspended, as in ordinary forms of the hydro-extractor, a perforated basket, and in this basket is placed the wool to be treated. The cover being closed, the carbon disulphide is admitted, and passing through the wool, the greasy matter is dissolved, and along with the solvent enters a reservoir. The machine is now set in motion, and the bulk of the solvent is drawn off. Cold water is then admitted, and the machine being again caused to rotate, the whole of the bisulphide is expelled. It is a curious fact that, although wool soaks remarkably easily with carbon disulphide, and at once becomes wet, cold water expels and replaces almost all that liquid.
 
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