This section is from the "Henley's Twentieth Century Formulas Recipes Processes" encyclopedia, by Norman W. Henley and others.
This is generally done by means of hand rammers. Pneumatic tampers, operated by an air compressor, are in use at a few plants, apparently with considerable saving in time and labor and improvements in quality of work. Hand tamping must be conscientious and thorough, or poor work will result. It is important that the mold should be filled a little at a time, tamping after each addition; at least four fillings and tampings should be given to each block. If the mixture is wet enough no noticeable layers will be formed by this process.
Triple-decked cars to receive the blocks from the machines will be found a great saving of labor, and are essential in factories of considerable size. Blocks will generally require to be left on the plates for at least 24 hours, and must then be kept under roof, in a well-warmed room, with frequent sprinkling, for not less than 5 days more. They may then be piled up out of doors, and in dry weather should be wetted daily with a hose. Alternate wetting and drying is especially favorable for the hardening of cement, and concrete so treated gains much greater strength than if kept continuously in water or dry air.
Blocks should not be used in building until at least 4 weeks from the time they are made. During this period of seasoning, blocks will be found to shrink at least 1/16 inch in length, and if built up in a wall when freshly made, shrinkage cracks in the joints or across the blocks will surely appear.
Efflorescence, or the appearance of a white coating on the surfaces, sometimes takes place when blocks are repeatedly saturated with water and then dried out; blocks laid on the ground are more liable to show this defect. It results from diffusion of soluble sulphates of lime and alkalies to the surface. It tends to disappear in time, and rarely is sufficient in amount to cause any complaint.