This section is from the "Architectural Pottery" book, by Leon Lefevre. Also see Amazon: Architectural Pottery.
It has naturally been thought that the motion of the prism of clay might be utilised to work a cutter which would require no separate mechanism. It is on this principle that automatic cutters are based.
A small machine of the kind is manufactured by Chavassieux, and is shown in Fig. 147. The clay issues on a special endless band which rests on rollers and passes over drums. The clay by its weight and adhesiveness draws the band on in its motion, and the band turns the drum round as it passes. The rotation of the drum is communicated by means of a pulley and belt to a kind of star-shaped wheel whose branches are joined by the steel wires which cut the clay. The length of the arms of the wheel and the position of the wires are calculated according to the dimensions of the bricks required.
Fig. 147. Automatic Cutting-table (Chavassieux).
We give (Figs. 148, 149, 150, 151, 152) sketches of automatic cutting machines of American make. The complicated mechanism of these machines may be seen. The arrangements made for assuring a quite perpendicular cut will be noticed: in its passage under the wheel the prism of clay is bent in order to counteract the curvature of the cut caused by the rotation of the wire, and, in order to disengage the latter when the cut is made, the endless band does not pass over the place where the cutting is done; there is a system of drums for the return and motion of the endless band.
In Fig. 149 the prism is seen passing under the wheel, and the cutting-wire is just about to meet it. Fig. 148 shows the operation of cutting, and Fig. 150 shows the cut bricks advancing over the front part of the table.
The Chambers cutting machine (Fig. 151) has a similar arrangement, and, as in the preceding machine, the motion of the endless band is produced by a horizontal shaft which is worked direct from the machine by means of cog-wheels. The great length of the tables of these cutters is necessary owing to their large output.
Fig. 152. Automatic Cutter.
Instead of cutting the bricks endways, the wheel may be so arranged as to cut them lengthways. Such is the arrangement of the machine represented in Fig. 152.
Maker. | Number of Machine. | Pulleys. | Weight in Kilos. | Horsepower. | Output per Hour. | Price. in Francs. | Remarks. | |||
Length. | Diameter. | Dimensions in Metres. | Number of Turns. | |||||||
PRESSES FOR MOULDING DRY CLAY. | ||||||||||
Bricks. | ||||||||||
Boulet (Fig. 98) . | ... | .. | .. | I.OO-O.II | IOO | 6,000 | 2-3 | 80O-IOOO | • • | The output is expressed in bricks of dimensions: 0.22 x0.11 x 0.06. |
Johnson (Fig. 95). | ... | • • | .. | 0.91-0.20 | 220 | 16,250 | 20 | 2500 | 16,250 | |
Whittaker (Fig. 96) | • • • | ... | 0.75-0.12 | 195 | 6,600 | 4 | 600 | 5,300 | ||
MACHINES WITH PROPELLING CYLINDERS. | The prices include that of the machine furnished with a die, and of a cutter. | |||||||||
Groke (Fig. 105) . . | I | .. | 1.30-0.18 | 50 | 2500 | 4-5 | 9OO-I2OO | 2625 | With discount of 25 per cent. | |
2 | .. | 1.70-0.21 | 65 | 3400 | 6-7 | I50O-180O | 3060 | |||
Jager(Fig. 106) . | O | ... | .. | 0.58-0.07 | 90 | IOOO | 2-3 | 4OO-60O | 1200 | |
I | .. | 0.75-0.15 | 80 | 2200 | 4-7 | 8OO-I2O0 | 2050 | |||
2 | .. | .. | 0.90-0.18 | 165 | 3000 | 6-7 | 1000-1600 | 2500 | ||
Johnson (Fig. 107) | .. | .. | .. | 0.91-0.11 | 130 | 3550 | 5 | I500 | 2500 | |
Joly(Figs. 101, 103) | I | .. | .. | 0.75-0.14 | 80 | 1600 | 2-3 | I200-I500 | 1600 | |
2 | ... | .. | 0.58-0.14 | 80 | 900 | 1-2 | 5OO-60O | 1000 | ||
I | .. | .. | .. | • • | 1700 | • • • | I200-I5OO | 2100 | This machine also makes pottery | |
Sachsenberg (Fig. 104). | 1 | .. | .. | 0.70-O.IO | IOO | 1700 | 3-4 | 80O-IOOO | 1800 | |
2 | ... | .. | 0.70-0.12 | IOO | 2600 | | 4-5 | 1000 1300 | 2330 | ||
3 | ... | .. | 0.75-0.15 | 120 | 3200 | 5-6 | I300-1800 | 2635 | ||
4 | ... | .. | 1.10-0.16 | I20 | 5900 | 7-9 | 2400-2800 | 3980 | ||
Boulet(Fig. 116) . | I | ... | 0.25 | 1.00-0.11 | 120 | .. | 2-4 | 700-1000 | .. | To obtain the price of machines possessing single or double rollers, it is generally sufficient to add together the price of the simple machine and that of the single or double rolling machine. |
2 | • • • | O.3O | 1.00-0.11 | 120 | .. | 3-6 | 800-1200 | .. | ||
3 | • .. | O.4O | 1.20-0.15 | 150 | .. | 6-8 | I500 | .. | ||
Jacobi (Fig. 120) . | 1 | • • | .. | 0.56-0.15 | .. | 2-4 | 4OO-6OO | 1310 | ||
2 | ..• | þ • • | 0.87-0.17 | ..• • | I,500 | 4-6 | 9OO-I2OO | 1625 | ||
2d | • • • | • þ . | 0.85-0.17 | .. | 1,800 | 5-8 | I3OO-l600 | 1875 | The same is the case for machines , fitted with vertical pug-mill (Figs, 108, 109). | |
Jager (Fig. 121) . . | 0 | O.4O | 0.24-0.42 | 0.90-0.15 | I20 | 5-8 | IOO0-I30O | 2750 | ||
1 | O.4O | 0.35-0.51 | 0.90-0.18 | I30 | 3.750 | 7-11 | I4OO-I8OO | 3600 | ||
1 a | O.4O | 0.40-0.55 | 0.90-0.18 | IIO | 5,000 | 12-14 | 2000-2600 | 4250 | These machines have rollers. | |
II | 0.5I | 0.35-0.55 | 0.90-0.18 | l80 | 6,500 | 14-16 | 3000-4000 | 4950 | Two driving gears. | |
III | 0.6l | 0.47-0.67 | 1.20-0.22 | l80 | 8,800 | 18-20 | 4000-5000 | 6500 | ,, ,, | |
Joly(Fig. 115) . | 2 bis | • • | • • | 0.95-0.14 | 6O | 1,300 | 2-4 | 4OO-6OO | 1500 | |
2 | • • • | ... | 0.95-0.14 | 70 | 1,500 | 2-6 | 600-1000 | 1800 | ||
1 | • • • | ... | 1.30-0.16 | 75 | 2,400 | 8-10 | I50O-2O00 | 2250 | ||
Lacroix (Fig. 117) | I | 0.42 | 0.40 | 1.00-0.11 | 140 | 3,000 | 6-8 | 1700-2000 | 3200 | |
2 | O.4O | 0.30 | 1.00-0.11 | 120 | 2,100 | 3-6 | 900-1200 | 2500 | ||
3 | 0.32 | 0.25 | 0.80-0.11 | 150 | 1,500 | 2-4 | 600-800 | 1600 | ||
Laeis & Co. (Fig. 125) . | 0 | ... | .. | 0.50-0.13 | 140 | 1,200 | 3-5 | 600-900 | 1600 | |
I | .. | .. | 0.70-0.16 | 190 | 2,100 | 6-7 | IOOO-I4OO | 2350 | ||
2 | .. | .. | 1.00-0.18 | 140 | 3,450 | 10-12 | I7OO-22OO | 3200 | ||
3 | .... | .. | 1.00-0.22 | 120 | 5,400 | 14-18 | 25OO-33OO | 3850 | ||
4 | .. | ... | 1.20-0.22 | 120 | 6,750 | 18-20 | 3300-4000 | 4300 | ||
Groke(Fig. 128) . | 0 | ..... | .. | 1.40-0.11 | 45 | 1,650 | 4-6 | 800-1000 | 1825 | Discount of 25 per cent, on catalogue prices. |
1 | .. | .. | 0.86-0.18 | 130 | 2,500 | 6-8 | I5OO-I7OO | 2360 | ||
2 | .. | .. | 1.40-0.18 | 85 | 3,100 | 8-10 | 22OO-29OO | 3125 | ||
3 | .. | .. | 1.80-0.18 | 80 | 4,200 | 10-12 | 3000-4000 | 3750 | ||
4 | .. | .. | 2.00-0.21 | 65 | 6,100 | 12-14 | 4000-4600 | 5000 | ||
Johnson (Figs 118, 126) | 3 | .. | .. | 0.95-0.11 | 126 | 5,080 | 8 | I500 | 3800 | |
2 | .. | .. | 0.95-0.22 | 130 | 12,200 | 14 | 2O0O | 7500 | This machine has a roller. |
 
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