Steam Engine Valves Riding Cut Off Valves 787 2 fig5
FIG. 5

This valve, Fig. 5, differs from the others also in this particular, that the exhaust takes place at the end of the valve instead of under the arch. Two eccentrics are used, the one for the main valve being fastened to the shaft and the other riding loosely upon it and connected to the fly wheel governor, by which it may be turned forward or back as the load requires. The three points of lead, or admission and exhaust and compression, are fixed and independent of the changes and cut off. The motion of the main eccentric is given to a rocker arm, the pivot of which is at the bottom, and from the upper end the valve rod transfers the motion to the valve without reversing the motion, as is done sometimes in the slide valve to overcome the effects of the angularity of the connecting rod. The action of the rocker arm, therefore, so far as the main valve in the Buckeye is concerned, is no different than that which would occur if no rocker arm intervened. The motion of the cut off eccentric, through its eccentric rod, is given to a rocker rocking in a bearing in the center of the main rocker arm (see Fig. 6). The motion of this eccentric is reversed, so far as the cut off valve is concerned, and when the cut off eccentric is moving forward, the cut off valve is being pushed back.

The main valve rod is hollow, and the cut off valve rod passes through it.

Steam Engine Valves Riding Cut Off Valves 787 2 fig6
FIG. 6

The cut off eccentric can be placed in any position to cause it to cut off as desired, and by drawing the valve forward, by increasing the angular advance of the eccentric, the cut off valve is caused to reach and cover the steam passage in the main valve earlier in the stroke. Instead of being ahead of the crank, the main eccentric in this arrangement follows the crank, on account of the exhaust and steam edges being exactly opposite from those in the ordinary slide. What is the steam edge of the common slide is in this the exhaust edge, and what is the exhaust edge in the common valve is the steam edge in this one. The valve, therefore, must be moved in the opposite direction from what is ordinarily the case, the main eccentric being not 90 deg. behind the crank. It has a rapid and full opening just the same, for it is at this point behind the crank, or ahead of it, that the eccentric gives to the valve its quickest movement, or between the eccentric dead centers. The cut off eccentric is considerably ahead of the main eccentric, and about even with the crank. If it was not for the reversal of motion of the cut off valve through the rocker arm this eccentric would be about in line with the crank, but on the other end.

The movement of the cut off valve, therefore, at the time of port opening is very little, being about on its dead center, passing which, it immediately commences to close.

The object of the peculiar construction of the rocker arm, and the pivot for the cut off rocker being placed thereon, is to provide equal travel on the back of the main valve, no matter what the cut off. I have already explained, in connection with the slide valve, that advancing the eccentric does not change the movement of the valve on its seat, but simply its relation to the movement of the piston. You will see that this is unchanged as using the main valve as a seat or any other seat. If the main valve was to remain stationary, and only the cut off valve to be operated by its eccentric, the movement of this cut off valve on a certain plane would be the same for all positions of the eccentric.

Moving the main slide does not affect the matter in any way, for it moves at the same time the pivot of the cut off, and while the cut off seat has assumed a different position with reference to the engine, it is still as though stationary so far as the cut off valve is concerned. This is the object of this peculiar construction, and not, as some engineers suppose, simply to make an odd way of doing things. And the object of it all is to give at all cut offs the same amount of travel, so that there might be no unequal wear to bring about a leak, to prevent which a perfect balancing has been sacrificed.

Referring to the valve and this engine as to how it will satisfy our requirements of a perfect valve gear, we find that the first requirement of a rapid and full opening is met, in that the opening occurs when the main eccentric is moving very rapidly, yet not its fastest, and while this opening will be very satisfactory, it is not so rapid an opening as is obtained in some other forms of valves and valve gears, but this could be overcome very readily by increasing the lead a trifle, and in my experience with these engines I find that the practice is very general by engineers and by builders themselves to give them a considerable amount of lead. As to the second requirement, the maintenance of initial pressure until cut off, giving a straight steam line, cards from this engine will not be found to show that the engine satisfies this requirement, and for this reason, that the cut-off valve commences to close the port immediately after the piston commences to move. The cut off eccentric you will remember is set to move with the crank or very nearly so, and the lighter the load, the greater will this fact appear.

For the lightest loads the governor places the eccentric in advance of the crank, so that the cut off valve will commence to close the port before steam is admitted by the main valve to the engine. Now, the later the cut off, the less will this wire drawing appear at first, and the shorter the cut off, the amount of wire drawing increases sensibly. The operation of the valve, therefore, in this particular, cannot be considered as meeting our requirement that the port shall be held open full width until ready to be closed. Many men claim for this engine that the closing occurs when the cut off eccentric is moving its fastest. This is a fact, and if we consider the point of cut off only to be the point of absolute cut off, the cut off must be instantaneous, for there is an instantaneous point where the cut off is final only to be considered. The reasoning applied here would hold good also to a less extent on the slide valve, but is not the point of absolute cut off. We want to note how long it is from the time the valve commences to close at all until finally closed, and, as I have shown you, this is considerable in this engine.

Referring to the point of cut off finally, it is determined upon by a governor of the fly wheel type. The eccentric is loose about the shaft, and arms projecting therefrom are connected by other arms to the extremity of an arm upon which is mounted a weight, and which is attached to the spokes of the fly wheel, or special governor wheel in this case, and which is fastened to the crank shaft. As the speed increases through throwing off a portion of the load the governor weights fly out, and this movement is transferred through the lever connections to the eccentric, causing it to be turned ahead, and the manner hastening the movement of the cut off valve on its seat and causing it to reach and cover the edge of the steam port earlier in the stroke. This engine was the pioneer in governors of this character, the advantage being, in addition to its necessity for the work of turning the eccentric ahead or back, that the liability of the engine to run away, as very often happens from the breaking of the governor belt or a similar cause, was not possible.

The cut off valve has a travel considerably beyond the edge of the steam passage after the valve is closed, and this has one advantage, that the valve is less liable to leak, and to this must be added the loss from the friction of this moving valve, and moving too in opposition to the main valve. In our perfect valve, as we outlined it, the valve does not move after the port is closed. The exhausting functions of the valve are very good, giving a quick opening and a full opening, because this opening occurs when the eccentric is moving its fastest. The engine also possesses a distinct advantage in having remarkably small clearance spaces. The length of the steam passage is very small in comparison with any form of engine, and having but two ports instead of four, as in the Corliss and four valve type.

In these there must be included in the clearance, that to the exhaust port as well as the steam port, adding a considerable amount where the piston comes close to the head. As the engines leave the maker's hand the engines are provided with a considerable amount of lap to give plenty of compression, but are, of course, capable of having more added to increase compression, or some planed off to decrease it.

One of the peculiar things about this engine is the failure to realize anywhere near boiler pressure, noticeable in every case that has come under my notice. The considerable lead gives it for an instant, but it soon falls away, indicating the steam chest pressure only by a peak at the junction of the admission and steam lines. This is probably due to the fact that the cut off valve commences closing the steam passage so soon after steam is admitted, and in this particular does not satisfy the requirements of a perfect valve. There is this about the engine, that above all others of this type there has come under my notice fewer engines of this type with a maladjustment of valves from tampering by incompetent engineers.

[1]Lecture delivered at Wells Memorial Institute, Boston, in the Lowell Free Course for Engineers. From report in the Boston Journal of Commerce.