Mantle lamps that are intended for using city gas are much the same in construction as those using the cold-process gasoline gas; the styles of mechanism differ somewhat with manufacturers but all lamps of this kind possess the essential features that are common to all. Either of these gases may be used with open-flame burners, such as Fig. 193, but since the introduction of mantle lamps, the open-flame burners are rarely used for household illumination.

In the incandescent-mantle lamp, the light is produced by heating to incandescence a filmy mantle of highly refractory material. The higher the temperature to which the mantle of a lamp is raised,'the greater is the quantity of light produced. The office of the burner is to produce a uniform heat throughout the mantle with the use of the least amount of gas. As ordinarily furnished from the mains, coal gas or gasoline gas is too rich in carbon to be used in mantle lamps without dilution. When gas is burned in a mantle lamp, it must contain sufficient oxygen-which is supplied by the air - to combine completely with the contained carbon and reduce it to carbon dioxide. If insufficient air is supplied, the lamp will smoke and the mantle will soon be filled with soot.

In the use of the various gases - made from coal, gasoline, kerosene, alcohol, etc. - as a fuel for the production of either heat or light, the form of the burner in which the gas is consumed is the most important factor of the system. Without burners in which to generate a satisfactory supply of heat for the desired purposes, mantle gas lamps would never have come into common use. An understanding of the mechanism of the burners of a system is of first importance because of the possibility of the failure of the entire plant through an improper adjustment of the lamps.

If complete combustion of the gas is attained in the burner, the greatest amount of heat will be evolved and the residue will be an odorless gas, carbon dioxide (CO2). If the gas is not completely burned the odor of the gas is noticeable in the air. Incomplete combustion may be caused by an insufficient air supply, which causes a smoky flame; or if a larger flame is used than the burner is designed to carry, some of the gas will escape unburned. In either case the greatest amount of heat is not developed by the burner.

In most burners, whether for heating or lighting - in which gas, gasoline or alcohol is used as a fuel - the principle of operation is that of the Bunsen tube. One noticeable exception to this rule is the burners used with the central-generating systems where the Bunsen tube is a part of the generator.

The gas generated from any hydrocarbon will burn completely, only after being mixed with air or other incombustible gas, in proportions such as will completely oxidize the carbon contained in the fuel.

In Fig. 190 the familiar laboratory Bunsen burner affords an excellent illustration of the Bunsen principle which forms a part of all burners using gas as a fuel. The gas from the supply pipe issues from a small opening A into a tube B and by the force of its velocity the entering gas carries into the tube above it a quantity of air that may be regulated by the size of the opening. If the gas is burned without being first mixed with air, the flame will be dull and smoky but if air is admitted to mix with the gas, an entirely different flame is produced, the characteristic shape of which is shown in the figure.

The upper part of the flame C is known as the reducing flame; it is blue in color and intensely hot. The portion D is the oxidizing flame; it is pale blue, sometimes light green in color. The lower part E is the gas before it begins to burn. When burning in air, the Bunsen flame gives scarcely any light, all of the energy being expended in heat. In the gas stove where the burners are made up of a great number of small jets, it will be seen that each jet shows the characteristic features of the Bunsen flame.

The incandescent-mantle gaslight takes advantage of the heat generated by the Bunsen flame and produces an incandescent light that has revolutionized gas lighting. The flame of the Bunsen tube is burned inside a mantle which is rendered incandescent by the heat.

Fig. 190.   Cross section of Bunsen burner showing characteristic Bunsen flame.

Fig. 190. - Cross-section of Bunsen burner showing characteristic Bunsen flame.

The incandescent mantle was invented by Dr. Auer von Welsbach and was known for a long time as the Welsbach light; but improvements in the process of making the mantles, brought other lamps of the same type on the market, when it became known as the mantle lamp. The first serviceable mantles were made in 1891 and from that time there has been a steady development in the gas-lighting industry.

The original mantles were made of knitted cotton yarn, impregnated with rare earths and are still so made; but the most durable mantles are now constructed from ramie or china grass. After being knitted, the mantles are impregnated with thorium nitrate, with the addition of a small quantity of cerium nitrate, and occasionally other nitrates. The mantles are then shaped and mounted; the fiber is burned out and the mantles are dipped in collodion to give them stability for transportation. When placed in the lamp for use, the collodion is first burned off and the remaining oxide of thorium forms the incandescent mantle. One style of mantle is now being made in which the fiber is not burned out until it is placed in the lamp. They are commonly used with gasoline lamps and give very good results. The first incandescent-mantle gas lamps to be' used were of the upright type, such as is shown in Fig. 191, and for a long time they were the only mantle lamps in use. While the upright mantle was a great improvement over the open-flame gas jet, the lamp was not satisfactory because of the shadows cast by the fixture and from the fact that a large amount of the light was lost by being directed upward from the incandescent mantle.

With the development of the inverted type, the mantle lamp was greatly improved. In the use of lamps of any kind, the desired position of the illumination is that in which the light is directed downward. In the inverted type of mantle lamp this feature is accomplished and adds materially to the efficiency of the light, because the rays are sent in the direction of greatest service. The upright mantle lamps are still sold but by far the greater number offered for sale are of the inverted type.

Fig. 191   Gas lamp with upright mantle.

Fig. 191 - Gas lamp with upright mantle.

The essential features of all gas lamps used under these conditions are shown in Fig. 192, which represents the common bracket type of lamp. The gas-cock C, connects the lamp with the gas supply G. The gas escapes into the Bunsen tube, through an opening in the tip P, which is so constructed that the amount of gas may be varied to suit the required conditions. The brass screw nut N may be raised or lowered and thus increase or diminish the amount of escaping gas by reason of the position of the pin P. If the nut is screwed completely down the pin closes the opening and the gas is entirely shut off. When the lamp is put in place, the burner is adjusted to admit the proper amount of gas and so long as the quality of the gas remains the same, no further adjustment will be necessary. Any change to a richer or poorer gas will, however, require an adjustment of the burner to suit the mantle. The amount of gas admitted is only that which will produce complete combustion in the mantle when combined with the required amount of air. Each burner must, therefore, be designed for the mantle in use.

As the gas leaves the opening above the pin P, it enters the mixing chamber of the Bunsen tube and air is drawn at the openings A-A. The mixture of the gas and air is accomplished in the tube leading to the mantle M, where it is burned. In all lamps of this kind, there is a wire screen placed relatively as S, the object of which is to prevent the mixture in the tube from exploding - in case of low pressure - and thus cause the gas to ignite and burn at the point of entrance to the tube.

At any time the pressure is insufficient to send a steady flow of gas into the tube, the flame may "flash back" and ignite the gas at the point of entrance where it will continue to burn. If, however, the screen is interposed between the gas supply and the burner, the flame of explosion will not pass the screen.

Fig. 192.   Mantle gas lamp showing details of Bunsen tube.

Fig. 192. - Mantle gas lamp showing details of Bunsen tube.

In lighting the lamp, the gas is turned on and a lighted match is held under the mantle, the explosive mixture of gas and air fills the mantle and escapes into the globe, in which it is usually inclosed. As soon as ignition takes place the gas outside the mantle explodes with the effect that is startling but not necessarily dangerous. The escaping gas continues to burn and heats the mantle to incandescence.

The amount of escaping gas is regulated by turning the gas-cock to produce the greatest brilliance with the least flame outside the mantle. When used for household illumination, the intensity of the light is such as to be objectionable, when used directly; but when surrounded by an opal glass globe to diffuse the light, this is a highly satisfactory and economical means of lighting.